Modulo Concept

AOI  Terminal Inspection

Terminal Inspection after inserting

PART NUMBER: 

SA-MODULO-AOI-TI

Product  Description

In this application, Seica Automation AOI Ti,  is used to measure the full area of a connector surface and its pins.
An endless list of surface parameters can be automatically calculated after the surface scan.
Most of common defect of terminal insertion can be easily detect to prevent future problem in assembling and improve quality.


 

Defect Analysis:

  • Detection of PCB holes.
  • Detection of missing and bended Terminals.
  • Recognition of flat, round and bar shaped terminals.
  • Inspection of PCB drill hole middle position compare to terminal tip position.
  • Result shows good/bad, ΔX/ΔY or toggle circle radius.

Process Optimization

Simply Precise: Parallax-free

  • By installing a special lens in to the scanner lenses-system, parallax-free and orthoscopic images can be generated.
  • Distracting incertitude’s based on parallax failures are impossible.
  • Inaccurate Pin Insertion are even more securely detected and its identification guaranties the manufacturing process effectively.

Quality through process control

  • Detection of PCB holes.
  • Detection of missing and bended Terminals.
  • Recognition of flat, round and bar shaped terminals.
  • Inspection of PCB drill hole middle position compare to terminal tip position.
  • Result shows good/bad, ΔX/ΔY or toggle circle radius.
  • High-resolution color scanner
  • Multi-color LED lighting
  • 24Bit Color, 14.040 x 20.400 Pixel per Scan
  • Board size: max. 420mm x 550mm
  • High speed: 25mm/Second
  • Entire surface in parallax view
  • Display the error position and representation of error and comparison image
  • Software (GUI) identical in the test system and repair stations
  • Fault is assigned by pressing a button statistics
  • Easy to use and train
  • Traceability by evaluating barcode / 2D code / RFID
  • Cost savings because of quick process optimization
  • Intuitive inspection plan
  • Graphical interface
  • Powerful and flexible vision test algorithms
  • Inspection of the PCB underside without turning station
  • Seamless integration into the manufacturing process with selective and wave soldering systems

General Features

POWER SUPPLY: 230V 50Hz 1Ph+N+G; 4 A
FRAME COLOR: RAL 7035, powder coated
WORKING TEMP: 15-35°C
TOTAL EXTERNAL DIMENSIONS: 1200 x 1071 x 1373mm (L x W x H)
WEIGHT: 300Kg
SMEMA: compatible

Video

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*     All pictures are only indicative, may show options not included in standard module
**  Technical specification may change without any advanced notice.
*** All modules are ESD compliant and CE marked, each module has an independent control system.